Fulfillment Service

Pick and Pack Services

Compare 3PL pick and pack fulfillment providers by accuracy, order cutoff times, per-order pricing and integrations. Every provider listed is a vetted 3PL Hub member.

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Quick Facts

  • Pick and pack is the core of every fulfillment operation: picking units from storage, packing them into a shipping carton and handing the parcel to a carrier
  • Typical cost is $2.50 to $5.00 per order for the first item plus $0.25 to $0.75 for each additional item, before packaging and postage
  • Accuracy targets of 99.5%+ are standard at good 3PLs; ask for the measured rate, not the marketing number
  • Order cutoff (often 12pm to 2pm local) decides whether an order placed today ships today
99.5%+
Order Accuracy Benchmark
$2.50 to $5
Typical Per-Order Pick Fee
Same Day
Ship Standard Before Cutoff
200+
Vetted 3PL Hub Members

Updated September 2026 · Rates and provider details reviewed quarterly by the 3PL Hub team.

What Pick and Pack Services Include

Pick and pack is the part of order fulfillment that happens between an order arriving and a parcel leaving the dock. A warehouse worker or an automated system picks each ordered unit from its storage location, the items are consolidated, checked against the order, packed into a carton or mailer with any inserts, labeled and then sorted for carrier pickup. When a 3PL quotes you a per-order fee, this is the labor and handling that fee covers.

Most 3PLs price it as a base pick fee for the first unit plus a smaller fee for each additional unit in the same order. Packaging (boxes, mailers, void fill, tape) is usually charged separately as a pass-through or a flat per-order materials fee. Postage is billed on top at the 3PL's negotiated carrier rates. This is why two quotes that look similar per order can differ by 30% once packaging, storage minimums and account fees are added in.

The picking method matters more than most brands expect. Discrete picking (one order at a time) is accurate but slow. Batch picking groups many single-item orders together. Zone picking assigns workers to areas of the warehouse. Wave picking releases orders in timed groups aligned to carrier pickups. A 3PL running high single-SKU volume on discrete picking will struggle on peak days, and a 3PL running complex multi-line B2B orders on pure batch picking will make mistakes. Ask which method your orders would run on and why.

Use this page to understand what good pick and pack looks like, what it should cost, and which vetted providers specialize in it. If you would rather have the shortlist built for you, Get Matched is free for brands and takes about five minutes.

Why pick and pack quality decides your unit economics

  • Per-order fees compound. A $0.50 difference in pick fee on 10,000 orders a month is $60,000 a year
  • Mis-picks cost more than the pick. Every wrong item means a return label, a replacement shipment and a support ticket
  • Cutoff times set delivery promises. A 2pm cutoff with a 6pm carrier pickup lets you promise same-day shipping on most of the day's orders
  • Multi-item orders expose weak processes. Ask for accuracy on orders with three or more lines, where errors actually happen
  • Packaging is a lever. Right-sizing cartons cuts dimensional weight charges, often the largest hidden cost in a fulfillment invoice

Top Pick and Pack 3PLs in 2026

Chosen from vetted 3PL Hub members with strong eCommerce pick and pack operations and published or RFP-verified service levels. No company paid for placement. See how we rank.

1
ShipMonk best for high-volume DTC pick and pack

12 locations and 3.5M sq ft with a software-first platform built around cart integrations. Suited to brands shipping thousands of single-item and small multi-item orders a day with real-time inventory sync back to the storefront.

View ShipMonk's profile →
2
Kase best for founder-led brands leaving self-fulfillment

Family-owned with six warehouses across 1.7M+ sq ft in Ohio, Illinois, Texas and California. Proprietary WMS, FDA-registered facilities and hands-on onboarding for brands moving out of their own garage or warehouse.

View Kase's profile →
3
AMS Fulfillment best for multi-channel pick and pack

Serving 500+ brands since 2002 from Valencia, California, across 14 verticals. Runs DTC pick and pack alongside retailer drop-ship and B2B programs for partners including Amazon, Albertsons and Best Buy.

View AMS Fulfillment's profile →
4
Red Stag Fulfillment best for heavy, bulky or high-value items

Founded and owned by eCommerce operators and known for guaranteed accuracy and zero-shrinkage commitments. A strong fit when each pick is expensive to get wrong.

View Red Stag Fulfillment's profile →
5
OTW Shipping best for small brands that want in-house level service

Two Salt Lake City locations and 70,000 sq ft with a lean team that handles pick and pack, Amazon FBA prep, crowdfunding fulfillment and custom kitting for fast-growing DTC and B2B brands.

View OTW Shipping's profile →
6
Atomix Logistics best Midwest pick and pack for growing DTC brands

Family-owned in Oak Creek, Wisconsin, serving high-growth DTC and B2B brands from a central location that reaches most of the U.S. population by ground in two days.

View Atomix Logistics's profile →

Find Pick and Pack Providers by Specialty

Pick and pack looks different for a Shopify brand, an Amazon seller and a wholesaler. Start from the page that matches how you sell.

What to Look for in a Pick and Pack Provider

Five things to verify before you sign, in the order they will affect your customers.

Measured accuracy, by order type

Ask for the last 90 days of order accuracy split by single-item and multi-item orders. A 3PL at 99.8% on single-item orders and 98.5% on three-line orders is telling you where the process breaks. Also ask how mis-picks are detected: scan verification at pack is the minimum, weight-check at pack is better.

Cutoff time and carrier pickups

The order cutoff is the latest time an order can arrive and still ship the same day. Combine it with carrier pickup times and you get your real delivery promise. A 2pm cutoff with UPS and USPS pickups after 5pm is typical. Some 3PLs offer later cutoffs for a fee; confirm whether that applies during peak season.

SKU count and order profile fit

A 3PL built for 50 SKUs and 5,000 orders a day is a poor fit for 5,000 SKUs and 200 orders a day, and the reverse is also true. Share your SKU count, units per order, order lines per order and monthly volume up front. Good providers will tell you honestly if the profile does not suit their layout.

Packaging rules and dimensional weight

Confirm who selects carton sizes, whether the WMS suggests the smallest fitting box, and how void fill and branded inserts are charged. Carriers bill on dimensional weight, so a 3PL that habitually over-boxes costs you on every parcel, not just in the packaging line.

Integrations and order flow

Orders should flow from your storefront or ERP into the WMS automatically, with tracking and inventory pushed back. Ask which integrations are native, which run through middleware and what happens when a sync fails overnight. See our Shopify 3PL guide for integration detail.

Peak season plan

Ask how the provider staffed last November and December, what accuracy and ship-time looked like in peak week, and whether they cap new client onboarding before Q4. A provider who cannot answer this with numbers has not measured it.

Typical Pick and Pack Pricing in 2026

Estimated fee ranges for U.S. 3PL pick and pack services. Actual rates vary by provider, order volume, product type and location.

Pick and Pack Fees

First item pick (per order) $2.50 to $5.00
Each additional item $0.25 to $0.75
B2B / case pick (per case) $1.00 to $3.00
Insert or promotional item $0.10 to $0.50

Packaging Materials

Poly mailer $0.15 to $0.50
Corrugated box (small to medium) $0.50 to $2.00
Void fill and tape (per order) $0.10 to $0.40
Custom branded packaging Pass-through at cost

Storage and Receiving

Pallet storage (per pallet per month) $15 to $40
Bin or shelf storage (per bin per month) $3 to $8
Receiving (per pallet) $15 to $40
Receiving (per hour, loose cartons) $35 to $55

Account and Minimums

Monthly account or WMS fee $0 to $500
Monthly minimum spend $0 to $2,500
Onboarding or setup (one time) $0 to $2,500
Returns processing (per unit) $1.50 to $5.00

All figures in USD. Ranges reflect typical U.S. 3PL rates quoted to eCommerce and B2B brands in 2025 to 2026, drawn from RFPs run through 3PL Hub and published provider rate cards. Shipping depends on negotiated carrier contracts, zone mix and package weight. Volume discounts and contract terms apply. Request quotes directly from providers for exact pricing. For a deeper breakdown see the 3PL pricing and rates guide.

Pick and Pack Services: Common Questions

Answers to the questions brands ask most often when comparing pick and pack providers.

Pick and pack is one stage of order fulfillment. Fulfillment covers the whole chain: receiving inventory, storing it, picking and packing orders, shipping, returns and reporting. When a 3PL advertises pick and pack services they are usually offering full fulfillment and using the term buyers search for. Check the quote to see whether receiving, storage and returns are itemized separately.
In 2026 most U.S. 3PLs charge $2.50 to $5.00 for the first item in an order and $0.25 to $0.75 for each additional item. Packaging materials add $0.25 to $2.50 per order depending on carton size. Storage, receiving, account fees and postage are billed on top. A typical single-item DTC order lands between $3.50 and $7.00 all in before postage.
99.5% is the floor for a well-run operation and the better providers report 99.8% or higher. The more useful question is how accuracy is measured and verified. Scan verification of every unit at the pack station catches most errors. Ask for the measured rate over the last quarter and how many orders that figure is based on.
Most brands hit the crossover point somewhere between 300 and 1,000 orders a month, when the cost of space, labor, packaging and management time exceeds what a 3PL would charge. Below that, in-house is often cheaper if you have the space. Above it, a 3PL usually wins on carrier rates alone. Our in-house vs 3PL guide walks through the math.
Many do. Common minimums are 200 to 500 orders a month or a monthly minimum spend of $500 to $2,500. Smaller providers and those focused on emerging brands often have no minimum but charge slightly higher per-order fees. Tell providers your real volume early so nobody wastes time on a quote that will not work.
Batch picking groups many orders and picks all their items in one pass, then sorts them by order at a pack station. It is efficient for single-item and small orders. Wave picking releases groups of orders on a schedule, typically timed to carrier pickups or shipping priority. Zone picking assigns each picker to one area of the warehouse. Most 3PLs use a mix depending on the order profile that day.

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